Heat Exchange Core

Heat Exchange Core

The BlackShields Heat Exchange Core is the critical, high-performance component engineered for our range of air-to-air heat exchangers. This recuperator core is designed to maximize energy recovery and thermal efficiency in closed-loop cooling systems. Featuring a modular construction from advanced hydrophilic aluminum foil, it delivers exceptional corrosion resistance while dramatically increasing the effective heat transfer surface area. Its intelligent counter-flow or cross-flow design and scalable architecture make it the reliable foundation for precise thermal management in demanding applications.

Product Introduction

Features, Advantages and Benefits 

  • Optimized Flow Design: Utilizing counter-flow or cross-flow principles, the core maximizes the log mean temperature difference (LMTD) between air streams. This efficient design reduces the required heat transfer area for a given duty, leading to a more compact and energy-saving unit.

  • Advanced Material Science: Fabricated from corrosion-resistant hydrophilic aluminum foil, the material promotes efficient condensation management and even water film distribution during latent cooling, enhancing overall heat transfer coefficients. Its lightweight nature contributes to a lower total system weight.

  • Rigorous Structural Integrity: All core frames are permanently bonded with industrial-grade adhesive to guarantee long-term airtightness, preventing cross-contamination between the separate internal and external air circuits—a fundamental requirement for closed-loop system integrity.

  • Engineered for Reliability: The core can be manufactured with integrated IPX5-rated waterproof technology, ensuring reliable operation and protection against water ingress in harsh outdoor conditions. Each unit undergoes a 100% water spray test to validate zero leakage, guaranteeing performance and durability.


Technical Parameters

Count-flow heat exchange Core

Dimension(mm)

Distance between each piece of aluminum foil(mm)

Height

depth

width

300*95

300

95

180~600

3.0

3.5

4.0

400*95

400

95

180~600

3.0

3.5

4.0

400*140

400

140

180~600

3.0

3.5

4.0

500*140

500

140

180~600

3.0

3.5

4.0

600*140

600

140

180~600

3.0

3.5

4.0

400*190

400

190

180~600

3.0

3.5

4.0

500*190

500

190

180~600

3.0

3.5

4.0

600*190

600

190

180~600

3.0

3.5

4.0

700*190

700

190

180~600

3.0

3.5

4.0

500*235

500

235

180~600

3.0

3.5

4.0

600*235

600

235

180~600

3.0

3.5

4.0

700*235

700

235

180~600

3.0

3.5

4.0

 

Cross-flow heat exchange Core

Dimension(mm)

Distance between each piece of aluminum foil

Height

depth

width

200*200

200

200

100~600

2.0

2.5

3.0

250*250

250

250

100~600

2.0

2.5

3.0

300*300

300

300

100~600

2.0

2.5

3.0

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